Needle punch、Double section thimble、Mould Manager、Die pin、Flat thimble supplier

When it comes to punching needles, I have to explain the stamping die. Punching needles are indispensable parts when the stamping die works. They are replaceable die consumables and are installed on the stamping die for continuous punching and punching , Separate or plastically deform the processed material to obtain the required finished or semi-finished products.

Punch pin, also known as punch punch, is called punch-pin, which is installed on the stamping die to perform continuous punching and punching operations to separate or plastically deform the processed material to obtain the desired finished product or Semi-finished products.

Stamping dies and various types

Stamping die

In the cold stamping process, stamping dies process materials (metal or non-metal) into parts (or semi-finished products). Stamping is a pressure processing method that uses a mold installed on a press to apply pressure to the material at room temperature to cause separation or plastic deformation to obtain the required parts.

The mold installed on the press is equipped with mold parts such as a punching pin and directly contacts the material (metal or non-metal), causing the material to separate or plastically deform to obtain the required parts.

Stamping dies are indispensable process equipment for stamping production and are technology-intensive products. The quality, production efficiency and production cost of stamping parts are directly related to the precision and quality of mold design and mold parts.

Type of punching needle

According to the different material selection, the punching needle can be divided into SKD punching needle\SKH punching needle\ASP punching needle

SKD punching needles are made of SKD special mold steel, and can have various shapes according to the needs of production.

SKH punching needles, ASP punching needles, tungsten steel punching needles and high-speed steel punching needles are different in appearance because of different materials. Tungsten steel punching needles look darker in color, while high-speed steel punching needles are brighter. a little.

The guide punch is also called the guide punch for short. According to the needs of the punching machine, it can have various shapes, such as A type B type HB type TAPP type TBPP type and so on.

The son-mother punch is also called the son-mother punch for short. There is a small protrusion on the top of the punch. I don't know the origin of the name. Perhaps it is because of the protrusion on the top of the punch. Letter punching needles can be divided into standard type A type JSBP type and other models.

There are also drawing punches, inspection tips, hexagonal punches, oval punches, forming punches, fan-shaped punches, special-shaped punches, high-speed steel punches, tungsten steel punches, etc. You can search through Baidu Look at the pictures of these products to understand.

Processing and manufacturing of punching needles

Punching needles are similar to other machine tools and parts. Basically, they undergo physical changes and deform but the material remains unchanged.

Processing and manufacturing process of punching needles

1, drawing, cutting

The raw materials that have passed the laboratory test are drawn into the required diameter size through a wire drawing machine, and then cut into a rod-shaped blank with a fixed length.

2, heat treatment

Before heat treatment, the blank of the punching needle is adjusted and straightened on the straightening platform with a dial indicator, and then put it into a high-frequency electric furnace or a salt bath furnace and heated to 800~1300 degrees Celsius, staying for 2~ After 5 minutes, oil-cooled hardening, after fine quenching heat treatment, the needle tip hardness can reach Hv590-800. Then it is subjected to low temperature tempering treatment.

3. Grinding processing

Clamp the punching needle on the spring chuck of the machine tool, and perform grinding and forming according to the requirements of the angle and size of the various tip bases of the punching needle.

4. Polishing

Polishing means to clean up the oil stains and rust on the surface to clean the surface.

5. Inspection and storage

Inspection is carried out according to the required index, and qualified ones can be packed into storage.